The Smartspeed Performance Improvement Blog

Many years ago I helped a team with their future state mapping problem. Available from Amazon They had mapped out their current state and highlighted a few issues that needed resolving. However, they were stumped by the request to ' create a future state map '. The senior management team wanted something revolutionary that would really change the performance of the function they were mapping. I'd seen this problem quite a few times before. The team gets a big challenge with no real plan and they end up being paralysed. I knew the team from a previous project and I was keen that they won, so I offered them a step by step process to follow. We therefore didn't have to rely on flashes of inspiration to create a future state map. I was able to support them through a series of questions that led them to solving their challenge. They avoided having an empty presentation to the senior management team and managed to slash around 80% of their lead time and associated costs from...

When you are up against it, you can't spread yourself thin. You need to focus. This is especially important when you need a change to keep your business operations afloat. So, if you can't do everything, what do you choose? Some prompts If you find yourself in this predicament, try these prompts to clarify your thinking: What flavour is the change you need to make? Is it production? Is it sales? Is it financial? What area is going to create the greatest relief if you tackle it? Where can you do less? What activities can you drop temporarily to free up resource? Who can you ask to join you? Who in your business has the skills and motivation to help you take action and get results fast? Where would some good old fashioned discipline and routine work well? What standards have you dropped that you need to put back in place? Hit it until you hit it Available from Amazon Once you have chosen an area and decided to focus, you need to keep your target in your sights. If you have manage...

I was standing in a workshop a few weeks ago, discussing how we could improve the flow of materials and increase the productivity of the workshop. It was a tough crowd. They seemed to think how they were working was fine, just the way it is. It isn't fine. Over half of their time was spent material handling, in a manner that was unsafe. We knew what we were going to do to resolve the material handing issue. The conversation in question was around the workstation design and setup. They didn't seem keen to engage. Then I ask them a question, after I had set the scene: Imagine that we are standing with a customer, we've just entered the workshop, and they say 'wow!'. They don't see the mess and dis-organisation that we have today. They say 'wow!'. What would they see in order to say 'wow!'? That's the question. What would make your customer say 'wow!'? It gets the mind whirring, coming up with ideas. Put a few of those ideas into action ...

Did you know that I have a free continuous improvement course ? If you are looking for some quick and easy ideas to get more out of your time and effort, when it comes to improvement projects, then check out The CI Primer . It comes in nine short lessons and covers: A fast way to generate improvement opportunities. A ranking method to ensure you work on the best improvement at any point in time. Methods to control the rate of change. A team working method that gets results, even when work is crazy busy. Ideas to improve your personal productivity. As I said, the course is free to join and there are no hidden fees. To get started, visit: https://continuousimprovementmadeeasy.com/funnel/the-ci-primer/signup/ Enjoy, Giles About the author: Giles Johnston is a Chartered Engineer who specialises in helping businesses to grow and improve through better business processes and embracing Kaizen. Giles is also the author of Effective Root Cause Analysis and ' What Does Good Look Like? ...

I've had a few conversations over the past weeks about rules. Not policies that cover a business, but rules around operations and scheduling. The core of the debates has been around 'will we hamstring ourselves if we implement rules to help guide the teams?'. My view is that rules will help iron out many problems and make your life easier in the long run. Pros and cons Some benefits that jump to mind: People know where they stand (including customers). Decision making becomes clearer. You stop having to re-invent the wheel! Performance improves . Some drawbacks that come to mind: You need to think through the scenarios where the rules don't help you and decide (in advance) if you want to cater for the 10% of situations (hopefully less!) that don't work perfectly with your rules. You need to be firm and enforce the rules. In real life A long time ago I worked with a manufacturing business that was having a nightmare with their on time delivery performance . A handful...

What do you do, once you have defined what results you want in your business? After you have told your team, how do you keep track of what you want? Something I write about from time to time is 'abdication versus delegation'. So, once you have told your team what your expectations are, how do you check that you are getting what you want? Leaving them to it and never checking in falls under abdication, not delegation. There are a few good ways to do this that jump to mind. Here are some of them. KPIs Developing simple, but meaningful, KPIs ( Key Performance Indicators ) is a brilliant way to do this. Just like the dashboard in your car, you should be able to tell whether you are getting the results you want or not at a glance. If the KPIs truly are useful, you'll be able to make decisions on the back of the information. RAG tracking The traffic light system of Red, Amber and Green (RAG) is another really useful way to track results produced. Determine what each status means ...

It is a challenge to not do the work of your team when they mess up. I see this in lots of places I visit. Someone on the team messes up, there's no time left, so the manager rolls up their sleeves and takes over. Two observations. Available from Amazon 1. You don't increase the capacity of your team if you step in. 2. The person you help out hasn't felt your pain and therefore isn't incentivised to avoid this situation in the future. Now, we all make mistakes. I am talking here about the consistent mistakes. So, without being vindictive about this situation, how do you ensure that your team feel some of the pain whilst also learning how to avoid this situation in the future . I'd like you to use this musing as a prompt to help you avoid crises in the future. Here is one idea, to get you started. Look at the work that needs to be done, to get you out of the crisis, and give the most 'painful' part to your colleague. Help them, but cherry pick the best bits f...

Most leaders are good at providing feedback to their teams. Do more of this, do less of this... it isn't rocket science. But, what happens when you leave out the 'do more of this' statement? I see this from time to time. A busy and frustrated manager complains about what they don't want but fail to make it explicit what is wanted . All that happens in this situation is dwindling motivation. The people in question (it is rarely aimed at an individual, in my experience) start to wonder what is the right course of action. They second guess. They procrastinate. They doubt their own abilities. And, what's the result for the business? Whilst I can't guarantee an answer, it is likely that high performance is the default answer. So, what can you do if you see this happening in your organisation? Available from Amazon and other online book stores An easy first step is to make sure that clear direction regarding what is wanted is provided. The second step would be to loo...

The other week I was talking to a production supervisor about one of the business' recent recruits. The supervisor was grumbling about a mismatch in expectations. The new recruit had been with the business for about three months and was only running one machine. I asked what they should have been doing and the supervisor said 'at least two at once'. From a little bit of digging it became clear that this expectation was not mentioned, or documented, anywhere. It's what everyone else did in the business, it was the culture, but it wasn't obvious to this member of staff. Years ago I completed a project for a company that used the term ' reasonable expectations '. I liked this term as it sounds considered and based on facts. They used it to define the pace they expected their staff to work at. I think it is something that most of us could use. Being clear about what good looks like is an essential part of good management. Defining reasonable expectations for you...

This is a challenge for most businesses. Can you 'get away' with only having one KPI? The short answer is 'yes', if you respect the letter K. As I am sure you know, KPI stands for Key Performance Indicator .  Key, as in critical or super important. This means that the one 'killer metric' has to be meaningful. Really meaningful. A good KPI will cascade into other areas. Supporting data / metrics can be dug into when required. If the primary KPI is off track, you'll need the other data for context and to help with decision making. But, if the KPIs is not off track, what else do you need to know. Thinking like this is an antidote to too much data. I see businesses with reams of information. Each measure is defined as a KPI, but how can it truly be? The reality of this situation is that this approach could lead to one KPI per business team / function. Most metrics can be translated back to into a financial measure, ultimately profit. This is a hard nosed meta me...

The CI Primer course is now online and access is free! The course is made up of nine modules, designed to help you: Get more out of your working day. Identify improvement opportunities. Manage the change process without getting overwhelmed. To access the course, simply head over to Continuous Improvement Made Easy and follow the signup instructions. That's it! I hope you enjoy the course, Giles About the author: Giles Johnston is a Chartered Engineer who specialises in helping businesses to grow and improve through better business processes and embracing Kaizen. Giles is also the author of Effective Root Cause Analysis and ' What Does Good Look Like? ' .

We all know that continuous improvement is a strategy that is essential for business. It involves constantly seeking ways to improve processes, products, or services in order to achieve better results and outcomes. However, for many people, the thought of starting on the path of continuous improvement can be daunting. The fear of doing it incorrectly or not knowing where to start can be overwhelming.    The key to successful continuous improvement is to start small and gradually build upon your successes. Here are some tips to help you get started if you are unsure of how to begin:   1. Identify areas for improvement: The first step in continuous improvement is to identify the areas that need improvement. This can be done by looking at the processes, products, or services that are not performing as well as they could be. It is important to involve all stakeholders in this process to gain a comprehensive understanding of the areas that need attention.   2. Set specifi...

Over the past few weeks I have intervened in my client's continuous improvement programmes . I did this for one good reason: They weren't getting results. They caught the improvement bug, like so many organisations do. They got caught in the trap of wanting to change everything now! As I said, this happens to most of us from time to time. You start with some small improvements and you then identify more improvements you could get your teeth into. The next thing you know, you are trying to run ten improvement projects as well as deliver your day job. I know from bitter experience that this usually leads to having lots of loose ends rather than tangible increases in performance. So, what can you do about this? I know that with careful experimenting and resource management, you could find your sweet spot and figure out how many projects you can handle at once. Or, you can take the quick route and pare back your list until you have one priority. The one project that will give you t...