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Is your work interrupted?

Even with our best intentions we may find that we are unable to complete a task in one go. If this is the case then the way that we leave the task can determine how much time is wasted getting up to speed when we are ready to complete the  task. If you get many interruptions in your day to day working then coming up with a way to close down / pause activities can save you a lot of time, especially if you need to delegate the task later. The simplest analogy is that of a book mark. If you spent your time trying to find where you are up to in your book each time you started you would waste time that could be spent reading. If you had a specific intention for reading the book then you could make a note of that on the bookmark, for example, so that you could get straight back into why you reading the book. The same is true in the workplace. Two ideas come to mind. First, make some protected time in your day and only start tasks that you know you will be able to finish. Seco

Keeping the work flowing

Have you ever noticed those small tasks that you just don’t get round to? Have you ever noticed what a big problem these small tasks cause if they haven’t been dealt with for some time? Improving the way that work flows through your department or   team can help with the overall efficiency of the business. Recognising the small tasks and coming up with a routine to make sure that they get done on a regular basis can mean that when you have to focus your energies onto some burning issue you can feel better that the tidal wave of problems that can come from not doing the little things won’t happen. If you find the habit of keeping the small things moving a struggle then why not consider using a ‘complete by date’. If the job hasn’t been done by a certain date then it becomes the number one priority regardless of whatever else is on the ‘urgent list’. Completing the action before the complete by date is the aim of the game. Small tasks are often over-estimated in terms of the

What's the last step?

When we are nearing the end of a project we sometimes finish prematurely. By this I mean that the last step on a project often isn't the last step needed in order to be as effective as possible.  If you were installing some new pieces of equipment the final step might be implementation of a maintenance program. Usually the commissioning of a piece of equipment is seen as the last step, but the ongoing usefulness of the equipment needs to be considered. Leaving people with usable instructions should also be considered. Installing new software programs and then leaving the users to muddle through is not always the best plan. Clear concise instructions might be the final step. Once a change has been made hand holding people through a period of infancy might need to be considered. The handover, exchange of responsibility and ramping up of volumes handled through this recently changed aspect may need to be looked at again. If you're near the end of a project why not

Kamishibai Boards

Available to purchase here. Some tools are incredibly simple to use, and also deliver some amazing results. Kamishibai boards are a great example and are superb when you want some visual control over routine tasks. By the way Kamishibai is pronounced "come-e-she-bye" in case you were wondering! As simple as you could want it, a Kamishibai board is a T-card system that has red cards glued to green cards (so that each T-card has a red side and a green side). The red cards are for the incomplete tasks, where as the green cards symbolise that the work has been done. See the photo below of a board in use. On the red side of the card you write the name of the task that needs to be completed, and if appropriate you can include details of how the task is to be completed. This is not expected to replace standard operating procedures, but can be a good opportunity for an aide memoire. The boards can be organised for daily, weekly and even monthly cycles. They are g

Improvement is largely an attitude and a habit

One of the common questions we hear is 'how do we get started with improving our business, what are the tools to use?' The simple answer is that improvement is largely an attitude and a habit. The desire to find new and better ways of working is the most prominent factor, when you couple this with a habit then things get done regularly and continuously. Sporadic improvements don't always generate the gains that you would hope for. The tools that you can use to help facilitate change can make a real difference in specific situations, or if you need a framework to improve. If the desire and curiosity for change aren't present and aren't backed up with habitual actions then you will have an uphill struggle. You can use lean and six sigma tools (for example) to help encourage the starting of an improvement culture in your workplace, but this needs to be backed up with forming habits. Time table sessions and adhere to your own schedule if that helps. So

What are you improving for?

The end result of an improvement usually reflects the planning and decision making that takes place at the beginning, when the idea is being developed. If there is no planning and the improvement is a stab in the dark as to what needs to change then the final result may not be what was expected. The 'what are we doing this for?' question is a great place to start. Sometimes improvements are spotted mid thinking, so to speak, and if you work backwards just a little further you may uncover a more meaningful issue to resolve. This minor change can deliver a major difference in terms of business performance and is along the lines of root cause problem solving (solve the root cause and not a symptom). The fact that an opportunity is present does not always mean that it should be improved. With limited resources it may be prudent to widen the vistas and see what other opportunities are also available. Many continuous improvement approaches struggle due to an overload of less

Confused and stuck? Check the basics.

When a problem arises in a business there is usually a fix put in place. This fix sometimes increases the complexity of the business by adding in additional rules at the operational end of the business. Sometimes it is worth stopping what you are doing and reviewing the basics of how your business operates. Sometimes the disciplines around the basics of operating a business have been forgotten. From a engineering perspective the challenges that we face are symptoms of a deeper system based problem. If you track back to the root of the problem you are usually faced with a basic issue that can be resolved easily (or at least in a straightforward manner) and will prevent a myriad of other symptoms appearing in due course. As people move around organisations there is the possibility that people move into roles and are trained in the current ways of working but aren't exposed to the fundamental principles of working that this particular job requires. Ensuring people understand

Establish your business datums

A datum is a reference point, something that you can look back to work out where you are. Business can move so quickly and by having some defined reference points you can make decisions quickly and consistently. Being able to step back and see where you are can sometimes be difficult and requires objectivity. If you can see your datum and see where you are then an appropriate decision can be made as to what you need to do next. The gap is the action required. A datum doesn't have to be a cold measurement (such as a KPI) it could be a principle that you use in the business to help guide thoughts and decisions. It could be something like 'take work seriously, but not each other' - reminding people on how to conduct their business and their interpersonal transactions. When the datum is communicated through the business then the way people behave changes. Clarity improves action and, by having some definitions about the way the business can be referred to, people c

Stop trying to leap to the finish line.

When a business is undertaking changes to improve its performance the sequence of steps needs to be understood. Many businesses attempt to leap to the finish line in one fell swoop and this can create huge problems for the business, so much that they may decide that their overall plan is not suitable. If you have worked out your sequence then you will know that the first step is followed by the second step. You must do the first step. Being able to articulate this to the other people in your business becomes easier when you know the sequence. Advanced approaches need the basics to be right before you can attempt the big stuff. The desire and impatience to achieve the results without putting in the effort with the basics shows up time and time again when the new ways of working collapse. One of the common sights in manufacturing is when businesses try to implement slick pull production systems when none of the work required to achieve this result have been completed. Result -

Forming disciplines to get results

Many improvement projects aim to improve the performance of a business in one fell swoop. Many times however the shift that the business undertakes needs to be backed up with new habits and discipline. By discipline I am referring to routines of working. If certain things need to happen every single day in order to maintain the new way of working then we need to ensure that we do what we say we are going to do. There is no magic bullet and we have all seen how quickly habits can be broken. Abdication is another aspect to consider. When new tasks are established in a business and responsibility is handed down to complete the tasks then it is essential that some form of inspection takes place. There are those people who will say that this is not only a waste of resources but that you shouldn't need to do this. The inspection however can be relaxed in its frequency and as long as you ask the right question(s) then it won't take long at all. Abdication of responsibility is

Make it 'really simple'

When our projects at work are taking a long time to come to fruition and our daily lives are complicated, it is a great time to ask ourselves how we can make things 'really simple'. When issues haven't been addressed properly we can end up with complicated solutions that take a lot of hard work and administration to keep on top of. When we ask how we can make it more simple we can usually find a better way to get the work done. If there are lots of people involved with a process in the workplace there is a natural tendency for everyone to do their little bit in their own way. Getting everyone together so that they can come up with a single simple way to perform the work can give your business an immediate boost in performance. Simpler usually becomes faster, and with this you have the opportunity to deliver better customer service. You may even end up winning more business as a result! Keeping it simple makes the overall management of the business easier. S

Achieve your business objectives through agreed standards

When a business is struggling to achieve its business objectives then a review of the standards agreed in the business can make a radical change. Sometimes this change can take place rapidly. One of the simplest agreements we can make is how long a part of the business will take to respond to customers. This gives the people in the business a standard to focus on and (hopefully) the customers a better quality of service. Defining the key parts of the business process and looking at how they affect the achievement of the business objectives can tell you how each part needs to perform. Once this contribution is understood a standard can be set for its performance. This might be lead time, delivery performance, error rate etc.. Having standards is of course a benchmark for beginning your continuous improvement adventure. Once you achieve the standards initially agreed you can ask the question 'how far can we go with improving this business?' Agreeing standards in

In the name of lean?

If you search Google for the term 'lean' you can find a huge amount of resources about this subject. At its simplest it is a business improvement methodology / philosophy but this seems to get missed and so businesses head off looking for some mysterious set of tools that will transform their business when in actual fact it is more likely to be an attitude that delivers the improvements. I once heard a highly respected business man state that 'lean is awful'. He was   referring to the cost cutting and vicious approaches that are often associated with lean. He then went on to talk about doing business 'simpler, faster and better', which sounds like a really good summary of lean. Many things are done in the name of lean, many of which are just not accurate. Some businesses get hung up on the methodology, don't try to shoe horn a solution just because it's from the lean toolbox. Use the right tool for the issue at hand, don't get hung up on the